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PCB Relay
G5RL
Low-profile Relay with Various Models
* Low profile: 15.7 mm in height * Creepage distance 8mm between coil and contacts * 10 kV Impulse withstand voltage * Models with AC coil available. * High-Inrush model available (Inrush peak currents up to 100 A) * Low Noise model available (Approx. 10 to 20 dB less sound pressure than standard G5RL-Series Relays) * RoHS Compliant
Ordering Information
Classification Contact ratings 16 A (high capacity) Special function AC coil High inrush Low noise 12 A Flux protection -- G5RL-1A-E-HR G5RL-1A-E-LN G5RL-1A-LN Enclosure ratings SPST-NO Contact form SPDT G5RL-1-E G5RL-1-E-HR
Note: When ordering, add the rated coil voltage to the model number. Example: G5RL-1A-LN DC12
Model Number Legend:
G5RL- @ @ - @ @ DC (AC) @ 12 34 5 3. Classification None: 12 A E: 16 A (high capacity) 4. Special Function None: Standard HR: High-inrush LN: Low Noise 5. Rated Coil Voltage Coil ratings are listed in each section (AC coil, High inrush, and Low noise).
1. Number of Poles 1: 1 pole 2. Contact Form/Contact Construction None: SPDT A: SPST-NO
PCB Relay
G5RL
213
Models with AC Coil: G5RL-1-E
Specifications
Coil Ratings
Rated voltage Rated current at 50 Hz Rated current at 60 Hz Coil resistance Must operate voltage Must release voltage Max. voltage Power consumption 24 VAC 31.30 mA 28.30 mA 443 100 VAC 7.50 mA 6.88 mA 8,220 115 VAC/120 VAC 5.85 mA 5.35 mA 11,600 6.25 mA 5.70 mA 200 VAC 3.75 mA 3.45 mA 33,000 230 VAC/240 VAC 3.00 mA 2.76 mA 47,600 3.13 mA 2.88 mA
75% max. rated voltage 15% min. rated voltage 110% of rated voltage Approx. 0.75 VA
Note: 1. The rated current tolerance is +15%/-20%. All above data is based on coil temperature of 23C. 2. Coil resistances are provided as reference values.
Contact Ratings
Contact form Contact material Rated load (resistive) Rated carry current Max. switching voltage Max. switching current Max. switching capacity Min. permissible load (reference value) SPDT Ag alloy (Cd free) 16 A at 250 VAC, 24 VDC (NO) when there is no load on (NC) 5 A at 250 VAC, 24 VDC (SPDT) 16 A (NO), 5 A (NC) 250 VAC, 24 VDC 16 A (NO), 5 A (NC) 4,000 VA, 384 W (NO) when there is no load on (NC) 1,250 VA, 120 W (SPDT) 40 mA at 24 VDC: P level: 60 = 0.1 x 10-6 operations
Characteristics
Contact resistance Operate time Release time Insulation resistance Dielectric strength Impulse withstand voltage Vibration resistance Shock resistance Life expectancy 100 m max. 20 ms max. 20 ms max. 1,000 M min. (at 500 VDC) 6,000 VAC, 50/60 Hz for 1 min between coil and contacts 1,000 VAC, 50/60 Hz for 1 min between contacts of same polarity 10 kV between coil and contacts (1.2 x 50 s) Destruction: 10 to 55 Hz, 1.5-mm double amplitude Malfunction: 10 to 55 Hz, 1.5-mm double amplitude Destruction: 1,000 m/s2 (approx. 100G) Malfunction: 100 m/s2 (approx. 10G) Mechanical: 10,000,000 operations min. (at 18,000 operations/hr) Electrical: 100,000 operations min. (at 1,800 operations/hr) (Resistive load, 12A, 250 VAC/24 VDC, NO contact) 50,000 operations min. (at 1,800 operations/hr) (Resistive load, 16 A, 250 VAC/24 VDC, NO contact) (Resistive load, 5 A, 250 VAC/24 VDC, NC contact) Ambient temperature Ambient humidity Weight Note: 1. 2. 3. 4. Operating: -40C to 70C (with no icing or condensation) Operating: 5% to 85% Approx. 10 g Values in the above table are initial values. The contact resistance is measured with 1 A applied at 5 VDC using voltage drop method. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC. The resistive load ratings for NO contact apply when there is no load on NC contact.
214
PCB Relay
G5RL
Approved Standards
UL Recognized (File No. E41643) and
Model G5RL-1-E 24 to 240 VAC Coil rating
CSA Certified (File No. LR31928) - - Ambient Temp. = 40C
Contact rating 16 A, 277 VAC General, 50,000 operations - NO 16 A, 250 VAC General, 50,000 operations - NO TV-5, 25,000 operations - NO A300 Pilot Duty, 720 VA, 240 VAC, 30,000 operations - NO 1/2 Hp, 120 VAC, 6,000 operations - NO 60 LRA/10 FLA, 250 VAC, 6,000 operations - NO 5 A, 250 VAC General, 50,000 operations - NC 5 A, 24 VDC Resistive, 50,000 operations - NC
VDE (EN61810-1) (License No. A282)
Model G5RL-1-E Coil Rating 24, 100, 115/120, 200, 230/240 VAC (50 Hz) Contact rating 16 A, 250 VAC 15,000 operations - NO
Dimensions
Note: All units are in millimeters unless otherwise indicated.
G5RL-1-E
Eig ht, 1.3 0 .1 dia .
Mounting Holes (Bottom View)
50.1 50.1
29.0 max. (28.8)*
12.7 max. (12.5)*
7.50.1
(2.3)
200.1
15.7 max. (15.5)*
3.5
Terminal Arrangement/ Internal Connections (Bottom View)
1 2 3 4
0.5 0.5 7.5
0.43 5 20 5 0.33
0.43
1 7.5
8
7
6
5
* Indicates average dimensions.
Precautions
Wiring
High-capacity models (-E) have a structure that connects two terminals from one contact. When designing the circuit, use both terminals. If you use only one terminal, the relay may be unable to satisfy specified performance.
PCB Relay
G5RL
215
High-Inrush Models: G5RL-1(A)-E-HR
Specifications
Coil Ratings
Rated voltage Rated current Coil resistance Must operate voltage Must release voltage Max. voltage Power consumption 80.0 mA 62.5 70% max. rated voltage 10% min. rated voltage 130% of rated voltage Approx. 400 mW Approx. 430 mW 5 VDC 33.3 mA 360 12 VDC 16.7 mA 1,440 24 VDC 8.96 mA 5,358 48 VDC
Note: The rated current and resistance are measured at a coil temperature of 23C with a tolerance of 10%.
Contact Ratings
Contact form Contact material Rated load (resistive) SPST-NO Ag alloy (Cd free) 16 A at 250 VAC 16 A at 24 VDC 16 A 250 VAC, 24 VDC 16 A 4,000 VA, 384 W 16 A (NO), 5 A (NC) 4,000 VA, 384 W (NO) when there is no load on (NC) 1,250 VA, 120 W (SPDT) 16 A at 250 VAC, 24 VDC (NO) when there is no load on (NC) 5 A at 250 VAC, 24 VDC (SPDT) 16 A (NO), 5 A (NC) SPDT
Rated carry current Max. switching voltage Max. switching current Max. switching capacity
Min. permissible load (reference value)
100 mA at 5 VDC: P level: 60 = 0.1 x 10-6 operations
Characteristics
Contact resistance Operate time Release time Insulation resistance Dielectric strength Impulse withstand voltage Vibration resistance Shock resistance Life expectancy 100 m max. 15 ms max. 5 ms max. 1,000 M min. (at 500 VDC) 6,000 VAC, 50/60 Hz for 1 min between coil and contacts 1,000 VAC, 50/60 Hz for 1 min between contacts of same polarity 10 kV between coil and contacts (1.2 x 50 s) Destruction: 10 to 55 Hz, 1.5-mm double amplitude Malfunction: 10 to 55 Hz, 1.5-mm double amplitude Destruction: 1,000 m/s2 (approx. 100G) Malfunction: 100 m/s2 (approx. 10G) Mechanical: 10,000,000 operations min. (at 18,000 operations/hr) Electrical: 100,000 operations min. (at 1,800 operations/hr) (Resistive load, 12A, 250 VAC/24 VDC, NO contact) 50,000 operations min. (at 1,800 operations/hr) (Resistive load, 16 A, 250 VAC/24 VDC, NO contact) (Resistive load, 5 A, 250 VAC/24 VDC, NC contact) Ambient temperature Ambient humidity Weight Note: 1. 2. 3. 4. Operating: -40C to 85C (with no icing or condensation) Operating: 5% to 85% Approx. 10 g Values in the above table are initial values. The contact resistance is measured with 1 A applied at 5 VDC using voltage drop method. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC. The resistive load ratings for NO contact apply when there is no load on NC contact.
216
PCB Relay
G5RL
Approved Standards
UL Recognized (File No. E41643) and
Model G5RL-1(A)-E-HR 5 to 48 VAC Coil rating
CSA Certified (File No. LR31928) - - Ambient Temp. = 40C
Contact rating 16 A, 277 VAC General, 50,000 operations - NO 16 A, 250 VAC General, 50,000 operations - NO TV-5, 25,000 operations - NO A300 Pilot Duty, 720 VA, 240 VAC, 30,000 operations - NO 1/2 Hp, 120 VAC, 6,000 operations - NO 60 LRA/10 FLA, 250 VAC, 6,000 operations - NO 5 A, 250 VAC General, 50,000 operations - NC 5 A, 24 VDC Resistive, 50,000 operations - NC )
VDE (EN61810-1) (License No. A282)
Model G5RL-1(A)-E-HR 5, 12, 24, 48 VDC Coil Rating Contact rating 16 A, 250 VAC cos =1 15,000 operations - NO 240 VAC 100 A (0-P) Steady 10 A (rms) 50,000 operations - NO 240 VAC 50 A (0-P) Steady 5 A (rms) 100,000 operations - NO
Dimensions
Note: All units are in millimeters unless otherwise indicated.
G5RL-1(A)-E-HR
Six ,1 .3 0.1 dia .
Mounting Holes (Bottom View)
7.50.1
(2.3)
200.1
50.1
29.0 max. (28.8)*
12.7 max. (12.5)*
15.7 max. (15.5)* 3.5
Terminal Arrangement/ Internal Connections (Bottom View)
1 3 4
8 0.5 0.5 7.5 20 0.33 5 0.43 1 7.5
6
5
* Indicates average dimensions.
G5RL-1-E-HR
Eig ht, 1.3 0 .1 dia
Mounting Holes (Bottom View)
.
50.1
50.1
29.0 max. (28.8)*
12.7 max. (12.5)*
7.50.1
(2.3)
200.1
15.7 max. (15.5)*
3.5
Terminal Arrangement/ Internal Connections (Bottom View)
1 2 3 4
0.5 0.5 7.5
0.43 5 20 5 0.33
0.43
1 7.5
8
7
6
5
* Indicates average dimensions.
Precautions
Wiring
High-capacity models (-E) have a structure that connects two terminals from one contact. When designing the circuit, use both terminals. If you use only one terminal, the relay may be unable to satisfy specified performance.
PCB Relay
G5RL
217
Low Noise Models: G5RL-1A(-E)-LN
Specifications
Coil Ratings
Rated voltage Rated current Coil resistance Must operate voltage Must release voltage Max. voltage Power consumption 106.0 mA 47.2 70% max. rated voltage 10% min. rated voltage 110% of rated voltage Approx. 530 mW 5 VDC 44.2 mA 272 12 VDC 22.1 mA 1,086 24 VDC
Note: The rated current and resistance are measured at a coil temperature of 23C with a tolerance of 10%.
Contact Ratings
Item Contact form Contact material Rated load (resistive) Rated carry current Max. switching voltage Max. switching current Max. switching capacity Min. permissible load (reference value) SPST-NO Ag alloy (Cd free) 12 A at 250 VAC 12 A at 24 VDC 12 A 250 VAC, 24 VDC 12 A 3,000 VA, 288 W 100 mA at 5 VDC: P level: 60 = 0.1 x 10 operations
-6
Standard
High capacity
16 A at 250 VAC 16 A at 24 VDC 16 A 16 A 4,000 VA, 384 W
Characteristics
Item Contact resistance Operate time Release time Insulation resistance Dielectric strength Impulse withstand voltage Vibration resistance Shock resistance Life expectancy 100 m max. 15 ms max. 15 ms max. 1,000 M min. (at 500 VDC) 6,000 VAC, 50/60 Hz for 1 min between coil and contacts 1,000 VAC, 50/60 Hz for 1 min between contacts of same polarity 10 kV between coil and contacts (1.2 x 50 s) Destruction: 10 to 55 Hz, 1.5-mm double amplitude Malfunction: 10 to 55 Hz, 1.5-mm double amplitude Destruction: 1,000 m/s2 (approx. 100G) Malfunction: 100 m/s2 (approx. 10G) Mechanical: 1,000,000 operations min. (at 18,000 operations/hr) Electrical: Mechanical: 1,000,000 operations min. (at 18,000 operations/hr) 50,000 operations min. Resistive load, 16 A, 250 VAC / 24 VDC (at 1,800 operations/hr) Standard High capacity
100,000 operations min. Electrical: Resistive load, 12 A, 250 VAC / 24 VDC (at 1,800 operations/hr)
Ambient temperature Ambient humidity Weight Note: 1. 2. 3. 4.
Operating: -40C to 85C (with no icing or condensation) Operating: 5% to 85% Approx. 10 g
Values in the above table are initial values. The contact resistance is measured with 1 A applied at 5 VDC using voltage drop method. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC. The release time of 15ms max. is based on adding a diode to coil circuit.
218
PCB Relay
G5RL
Approved Standards
UL / cUL Recognized (File No. E41643) - - Ambient Temp. = 40C
Model G5RL-1A-LN 5 to 24 VAC Coil rating Contact rating 12 A, 250 VAC Resistive, 100,000 operations 12 A, 24 VDC Resistive, 100,000 operations TV-8, 25,000 operations 16 A, 250 VAC Resistive, 50,000 operations 16 A, 24 VDC Resistive, 50,000 operations TV-8, 25,000 operations
G5RL-1A-E-LN
VDE (EN61810-1, EN60065) (License No. A282)
Model G5RL-1A-LN 5, 12, 24 VDC Coil Rating Contact rating 12 A, 250 VAC cos =1 60,000 operations 12 A, 24 VDC (0 ms) 100,000 operations 230 VAC 70 A (0-P) Steady 1 A (L/R=0 ms) 20,000 operations 250 VAC 100 A (0-P) Steady 3 A (L/R=0 ms) 10,000 operations 250 VAC 40 A (0-P) Steady 5 A (L/R=0 ms) 10,000 operations 16 A, 250 VAC cos =1 30,000 operations 16 A, 24 VDC (0 ms) 40,000 operations 230 VAC 70 A (0-P) Steady 1 A (L/R=0 ms) 20,000 operations 250 VAC 100 A (0-P) Steady 3 A (L/R=0 ms) 10,000 operations 250 VAC 40 A (0-P) Steady 5 A (L/R=0 ms) 10,000 operations
G5RL-1A-E-LN
Engineering Data
Distribution of Sound Pressure
When Operating
Quantity Quantity
50 50
When Releasing
40
40
30
30
Measurement Conditions Sample: G5RL-1A-LN (N = 100) Range: A weighted sound pressure level, Fast, Max. hold Device connected to coil: Diode Background noise: Approx. 30 dB max.
150 mm
20
20
10
10
0
~36 ~38 ~40 ~42 ~44 ~46 ~48 ~50 ~52 ~54 ~56 Sound pressure (dB)
0
~36 ~38 ~40 ~42 ~44 ~46 ~48 ~50 ~52 ~54 ~56 Sound pressure (dB)
Relay Sponge
Microphone
PCB Relay
G5RL
219
Dimensions
Note: All units are in millimeters unless otherwise indicated.
G5RL-1A-LN
Four, 1.30.1 dia.
Mounting Holes (Bottom View)
7.50.1 29.0 max. (28.8) 12.7max. (12.5) (2.3) 15.7 max. (15.5) 3.5 3.50.1
200.1
Terminal Arrangement/ Internal Connections (Bottom View)
1 3
0.43 0.5 0.5 20 0.33 3.5
1 7.5
* Indicates average dimensions.
5
4
G5RL-1A-E-LN
Six, 1.30.1 dia. holes
Mounting Holes (Bottom View)
29.0 max. (28.8)
12.7 max. (12.5)
7.50.1
(2.3) 15.7 max. (15.5) 3.5
200.1
50.1
Terminal Arrangement/ Internal Connections (Bottom View)
1 3 4
0.5 0.5 0.33
0.43 5 20
1 7.5
Indicates average dimensions.
8
6
5
Precautions
Mounting
When mounting a G5RL-LN Relay (Low Noise Relay) on a PCB, use a diode for surge absorption for the coil.
Wiring
High-capacity models (-E) have a structure that connects two terminals from one contact. When designing the circuit, use both terminals. If you use only one terminal, the relay may be unable to satisfy specified performance.
Others
Do not decrease coil voltage after operation and do not use a pulse wave drive.
Disclaimer:
All technical performance data applies to the product as such; specific conditions of individual applications are not considered. Always check the suitability of the product for your intended purpose. OMRON does not assume any responsibility or liability for noncompliance herein, and we recommend prior technical clarification for applications where requirements, loading, or ambient conditions differ from those applying to general electric applications. Any responsibility for the application of the product remains with the customer alone. THIS COMPONENT CAN NOT BE USED FOR AUTOMOTIVE APPLICATIONS.
220
PCB Relay
G5RL
Omron Electronic Components, LLC
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PCB Relay
G5RL
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information.
Complete "Terms and Conditions of Sale" for product purchase and use are on Omron's website at http://www.components.omron.com - under the "About Us" tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONIC COMPONENTS LLC
55 E. Commerce Drive, Suite B Schaumburg, IL 60173
OMRON ON-LINE
Global - http://www.omron.com USA - http://www.components.omron.com
847-882-2288
Cat. No. X301-E-1 06/09 Specifications subject to change without notice Printed in USA
PCB Relay
G5RL

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